Straight-line mechanism

Mechanisms generating real or approximate straight line motion From Wikipedia, the free encyclopedia

A straight-line mechanism is a mechanism that converts any type of rotary or angular motion to perfect or near-perfect straight-line motion, or vice versa. Straight-line motion is linear motion of definite length or "stroke", every forward stroke being followed by a return stroke, giving reciprocating motion. The first such mechanism, patented in 1784 by James Watt, produced approximate straight-line motion, referred to by Watt as parallel motion.

An animation of Watt's Linkage.
An animation of Roberts Linkage.
Sarrus Linkage.
Parts of the same color are the same dimensions.
Peaucellier-Lipkin Inversor.
Links of the same color are the same length.

Straight-line mechanisms are used in a variety of applications, such as engines, vehicle suspensions, walking robots, and rover wheels.[citation needed]

History

In the late eighteenth century, before the development of the planer and the milling machine, it was extremely difficult to machine straight, flat surfaces. During that era, much thought was given to the problem of attaining a straight-line motion, as this would allow the flat surfaces to be machined. To find a solution to the problem, the first straight-line mechanism was developed by James Watt, for guiding the pistons of early steam engines. Although it does not generate an exact straight line, a good approximation is achieved over a considerable distance of travel.

Perfect straight-line linkages were later discovered in the nineteenth century, but they were not as needed, as by then other techniques for machining had been developed.[citation needed]

List of linkages

Approximate straight-line linkages

These mechanisms often use four-bar linkages as they require very few pieces. These four-bar linkages have coupler curves that have one or more regions of approximately perfect straight-line motion. The exception in this list is Watt's parallel motion, which combines Watt's linkage with another four-bar linkage – the pantograph – to amplify the existing approximate straight-line movement.

It is not possible to create perfect straight-line motion using a four-bar linkage, without using a prismatic joint.

Perfect straight-line linkages

Eventually, perfect straight line motion was achieved. The Sarrus linkage was the first perfect linear linkage, made in 1853. However, it is a spatial linkage rather than a planar linkage. The first planar linkage would not be made until 1864.

Currently, all planar linkages which produce perfect linear motion utilize the inversion around a circle to produce a hypothetical circle of infinite radius, which is a line. This is why they are called inversors or inversor cells. The simplest solutions are Hart's W-frame–which uses 6-bars–and the quadruplanar inversors–Sylvester-Kempe and Kumara-Kampling, which also use 6-bars.

The Scott Russell linkage (1803) translates linear motion through a right angle, but is not a straight-line mechanism in itself. The Grasshopper beam/Evans linkage, an approximate straight-line linkage, and the Bricard linkage, an exact straight-line linkage, share similarities with the Scott Russell linkage and the Trammel of Archimedes.

Compound eccentric mechanisms with elliptical motion

These mechanisms use the principle of a rolling curve instead of a coupler curve and can convert continuous, rather than just limited, rotary motion to reciprocating motion and vice versa via elliptical motion. The straight-line sinusoidal motion produces no second-order inertial forces, which simplifies balancing in high-speed machines.

  • Trammel of Archimedes. Originally an ellipsograph. Also known as the double-slider mechanism, it uses the fact that a circle and a straight line are special cases of an ellipse. It is based on much the same kinematic principle as Cardan's straight line mechanism (above) and could be considered as a spur gear with two teeth in a ring gear with four teeth. It has been used in the Baker-Cross engine.[3] It has been used in inverted form in Parsons' steam engine[4] and can still be found today in further inversions as the Oldham coupling and the scotch yoke mechanism.
MultiFAZE[5] eccentric gear train for a 3-cylinder radial engine.[6]
Stiller-Smith eccentric gear train, core features.[7]
  • The Stiller-Smith Mechanism is a compound eccentric mechanism that combines a double-slider mechanism with a novel eccentric gear train consisting of a set of spur gears of equal size. It converts reciprocating motion to rotary motion and vice versa using the rotary component of the elliptical motion instead of the orbital or circular component.[8] Patent No. DE 3232974 published in March 1984 gives Michael Mayer as the inventor of the eccentric gear train aka MultiFAZE[5] mechanism, and describes several embodiments of the gear train in piston engines including a cruciform engine. A provisional patent application (See Patent No. US 4641611) filed by West Virginia University (USA) in July 1984 gives Profs. Alfred H. Stiller and James E. Smith as joint inventors of the eccentric gear train, without citing the Mayer patent.
    The difference between the two mechanisms is that in the Mayer version, an "orbital shaft" is supported at both ends such that it is given circular or orbital motion, while in the Stiller-Smith version, a "floating trammel gear" with a similar function is supported by two piston rods reciprocating in perpendicular directions. This means that each of these components constrains the motion of the other, resulting in a floating system.
    Variants of the Stiller-Smith Mechanism to be found in the West Virginia University patents include one with a belt drive instead of gears and one with a combined belt and gear drive, with the belt around the intermeshed input and output gears.[9] The mechanism was used in two experimental 4-cylinder cruciform engines designed and built at West Virginia University, accompanied by much publicity.[10][11]
    Stiller recounts that he got the idea for an engine from a “do-nothing machine”,[11] a toy based on the double-slider mechanism. The Baker-Cross IC-engine of 1974 and Parsons' steam engine of 1877 also used this mechanism.
    Smith et al. used elaborate mathematical calculations to derive parameters for an eccentric gear train, but with unspecific results, so that, in the end, practical considerations determined the configuration of the gear train.[12] The paper does not explain how the characteristics of the gear train match the input and output motions of an engine with a double-slider mechanism. The Stiller-Smith Mechanism became the subject of Prof. Smith's dissertation[13] and kick-started his career.
    The engine was expected to be suitable for the use of ceramic materials to achieve adiabatic combustion.[8][14] However, most of the work was theoretical, centring on computer simulations and analyses of the kinematics and expected forces in the mechanism. This spawned a string of technical reports and conference papers[15] and brought the University's College of Engineering its first million-dollar grant.[11] On 13 November 1989 the US Congress approved a grant of $1,760,000 for research into the engine's potential for future combat vehicles.[16]

Approximate straight-line linkages

Parts/links of the same color are the same dimensions.

Perfect straight-line linkages

Parts/links of the same color are the same dimensions.

Tusi couple, elliptical motion: versions and inversions

Compound eccentric mechanisms with elliptical motion

See also

Notes

  1. Linkage has unstable positions that are not accounted for. Mitigations for said unstable positions are not shown for the sake of clarity.

References

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