Straight-line mechanism
Mechanisms generating real or approximate straight line motion
From Wikipedia, the free encyclopedia
A straight-line mechanism is a mechanism that converts any type of rotary or angular motion to perfect or near-perfect straight-line motion, or vice versa. Straight-line motion is linear motion of definite length or "stroke", every forward stroke being followed by a return stroke, giving reciprocating motion. The first such mechanism, patented in 1784 by James Watt, produced approximate straight-line motion, referred to by Watt as parallel motion.



Parts of the same color are the same dimensions.

Links of the same color are the same length.
Straight-line mechanisms are used in a variety of applications, such as engines, vehicle suspensions, walking robots, and rover wheels.[citation needed]
History
In the late eighteenth century, before the development of the planer and the milling machine, it was extremely difficult to machine straight, flat surfaces. During that era, much thought was given to the problem of attaining a straight-line motion, as this would allow the flat surfaces to be machined. To find a solution to the problem, the first straight-line mechanism was developed by James Watt, for guiding the pistons of early steam engines. Although it does not generate an exact straight line, a good approximation is achieved over a considerable distance of travel.
Perfect straight-line linkages were later discovered in the nineteenth century, but they were not as needed, as by then other techniques for machining had been developed.[citation needed]
List of linkages
Approximate straight-line linkages
These mechanisms often use four-bar linkages as they require very few pieces. These four-bar linkages have coupler curves that have one or more regions of approximately perfect straight-line motion. The exception in this list is Watt's parallel motion, which combines Watt's linkage with another four-bar linkage – the pantograph – to amplify the existing approximate straight-line movement.
It is not possible to create perfect straight-line motion using a four-bar linkage, without using a prismatic joint.
- Watt's linkage (1784)
- Watt's parallel motion (1784)
- Evans "Grasshopper" linkage (1801)
- Chebyshev linkage
- Chebyshev lambda linkage (1878), a cognate linkage of the Chebyshev linkage
- Roberts linkage
- Horse-head linkage
- Hoecken linkage (1926) – requires a sliding joint
Perfect straight-line linkages
Eventually, perfect straight line motion was achieved. The Sarrus linkage was the first perfect linear linkage, made in 1853. However, it is a spatial linkage rather than a planar linkage. The first planar linkage would not be made until 1864.
Currently, all planar linkages which produce perfect linear motion utilize the inversion around a circle to produce a hypothetical circle of infinite radius, which is a line. This is why they are called inversors or inversor cells. The simplest solutions are Hart's W-frame–which uses 6-bars–and the quadruplanar inversors–Sylvester-Kempe and Kumara-Kampling, which also use 6-bars.
- Sarrus linkage (1853)
- Peaucellier-Lipkin inversor (1864)
- Hart's first inversor / Hart's antiparallelogram / Hart's W-frame (1874)
- Hart's second inversor / Hart's A-frame (1875)
- Perrolatz inversor
- Kempe's double kite inversors[1] (1875)
- Bricard inversor[2]
- Quadruplanar inversor (1875)
The Scott Russell linkage (1803) translates linear motion through a right angle, but is not a straight-line mechanism in itself. The Grasshopper beam/Evans linkage, an approximate straight-line linkage, and the Bricard linkage, an exact straight-line linkage, share similarities with the Scott Russell linkage and the Trammel of Archimedes.
Compound eccentric mechanisms with elliptical motion
These mechanisms use the principle of a rolling curve instead of a coupler curve and can convert continuous, rather than just limited, rotary motion to reciprocating motion and vice versa via elliptical motion. The straight-line sinusoidal motion produces no second-order inertial forces, which simplifies balancing in high-speed machines.
- Cardano's hypocyclic gears. Based on the principle of the Tusi couple (1247), a spur gear on a short crank rolls inside an internally toothed ring gear of twice the diameter. The hypocycloid traced by any point on the pitch circle of the smaller gear is a diameter of the larger gear, i.e. a straight line. The mechanism has been used in Murray's Hypocyclic Engine.
- Trammel of Archimedes. Originally an ellipsograph. Also known as the double-slider mechanism, it uses the fact that a circle and a straight line are special cases of an ellipse. It is based on much the same kinematic principle as Cardan's straight line mechanism (above) and could be considered as a spur gear with two teeth in a ring gear with four teeth. It has been used in the Baker-Cross engine.[3] It has been used in inverted form in Parsons' steam engine[4] and can still be found today in further inversions as the Oldham coupling and the scotch yoke mechanism.


- The Stiller-Smith Mechanism is a compound eccentric mechanism that combines a double-slider mechanism with a novel eccentric gear train consisting of a set of spur gears of equal size. It converts reciprocating motion to rotary motion and vice versa using the rotary component of the elliptical motion instead of the orbital or circular component.[8] Patent No. DE 3232974 published in March 1984 gives Michael Mayer as the inventor of the eccentric gear train aka MultiFAZE[5] mechanism, and describes several embodiments of the gear train in piston engines including a cruciform engine. A provisional patent application (See Patent No. US 4641611) filed by West Virginia University (USA) in July 1984 gives Profs. Alfred H. Stiller and James E. Smith as joint inventors of the eccentric gear train, without citing the Mayer patent.
The difference between the two mechanisms is that in the Mayer version, an "orbital shaft" is supported at both ends such that it is given circular or orbital motion, while in the Stiller-Smith version, a "floating trammel gear" with a similar function is supported by two piston rods reciprocating in perpendicular directions. This means that each of these components constrains the motion of the other, resulting in a floating system.
Variants of the Stiller-Smith Mechanism to be found in the West Virginia University patents include one with a belt drive instead of gears and one with a combined belt and gear drive, with the belt around the intermeshed input and output gears.[9] The mechanism was used in two experimental 4-cylinder cruciform engines designed and built at West Virginia University, accompanied by much publicity.[10][11]
Stiller recounts that he got the idea for an engine from a “do-nothing machine”,[11] a toy based on the double-slider mechanism. The Baker-Cross IC-engine of 1974 and Parsons' steam engine of 1877 also used this mechanism.
Smith et al. used elaborate mathematical calculations to derive parameters for an eccentric gear train, but with unspecific results, so that, in the end, practical considerations determined the configuration of the gear train.[12] The paper does not explain how the characteristics of the gear train match the input and output motions of an engine with a double-slider mechanism. The Stiller-Smith Mechanism became the subject of Prof. Smith's dissertation[13] and kick-started his career.
The engine was expected to be suitable for the use of ceramic materials to achieve adiabatic combustion.[8][14] However, most of the work was theoretical, centring on computer simulations and analyses of the kinematics and expected forces in the mechanism. This spawned a string of technical reports and conference papers[15] and brought the University's College of Engineering its first million-dollar grant.[11] On 13 November 1989 the US Congress approved a grant of $1,760,000 for research into the engine's potential for future combat vehicles.[16]
Gallery
Approximate straight-line linkages
Parts/links of the same color are the same dimensions.
- Watt's linkage
- Watts parallel-motion linkage
- Evans "Grasshopper" linkage
- Roberts linkage
- Chebyshev linkage
- Chebyshev lambda linkage
- Chebyshev table linkage
- Hoecken's linkage
Perfect straight-line linkages
Parts/links of the same color are the same dimensions.
- Sarrus linkage (Bars variant)
- Sarrus linkage (Plates variant)
- Peaucellier-Lipkin inversor
- Harts inversor 1
- Harts inversor 2 [Note 1]
- Perrolatz inversor
- Kempe kite inversor 1 [Note 1]
- Kempe kite inversor 2 [Note 1]
- Kempe kite inversor 3 [Note 1]
- Scott Russell linkage (slider connection) [Note 1]
- Scott Russell linkage (connected to Peaucellier-Lipkin linkage)
- Bricard inversor [Note 1]
- Sylvester-Kempe quadruplanar inversor 1 [Note 1]
- Sylvester-Kempe quadruplanar inversor 2 [Note 1]
- Sylvester-Kempe quadruplanar inversor 3
- Kumara-Kampling inversor [Note 1]
Tusi couple, elliptical motion: versions and inversions
- Tusi couple (1247) according to the diagrams in the translation of the copy of Tusi's original description: Small circle rolls within large circle.
- Tusi couple according to the translation of the copy of Tusi's original description: Circles rotate in same direction, speed ratio 1:2.
- Copernicus' (1473-1543) take on the Tusi couple: Direction of rotation and orbit of moving circle are equal and opposite.
- Copernicus circle pair with detached circles
- Scotch yoke mechanism
- Inversion No. 4
- Inversion No. 5
- Inside-out Tusi couple. The small circle is split into four fixed quadrants. Two 45° arcs of the large circle form the waist of the trammel.
- Parsons' mechanism (1877) combines Tusi Inversion No. 2 with an Archimedes trammel. Pistons at A and C balance each other.
- Oldham coupling (1821). Slotted ends of two misaligned shafts (black) are coupled by a cross piece (green). Compare with Tusi Inversion No. 4.
- Kinematics of the Multiple Fixed Axis Shaft Compound Eccentric (MultiFAZE) mechanism (1982) characterised by parallelograms ABCD.
Compound eccentric mechanisms with elliptical motion
- A spur gear with two teeth rolls inside a ring gear with four teeth: Archimedes, Tusi or Cardano?
- Cardano's (1501-1576) hypocyclic gears: the red, green and blue pins reciprocate on diameters of the ring gear.
- Three Archimedes (287~212 BC) trammels on a triangular rotor showing the circular orbit of the trammel midpoints.
- MultiFAZE mechanism (1982) in a 60° X4 engine with yokes, and rotary counterweights for full balance.
- MultiFAZE mechanism (1982) in a 90° X4 engine with crossheads, trammel gears, and reciprocating balance weights/sliders.
- Stiller-Smith 90° X4 2T floating cantilever crank engine (1984) with MultiFAZE eccentric gear train (1982) and double-slider mechanism (ancient).
- Balandin MB4 cruciform engine with an eccentric crankshaft, 1930's. From a drawing with enigmatic flywheels and no pistons.
- MultiFAZE HiSSS fully balanced steam engine
See also
Notes
- Linkage has unstable positions that are not accounted for. Mitigations for said unstable positions are not shown for the sake of clarity.