Ablation casting

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Ablation casting is a variation of a sand casting involving a soluble binder. The mold is dissolved and washed away, allowing rapid cooling of the casting.[1][2]

Ablation casting is a sand casting process that uses water to wash away the mold while the metal solidifies. This process produces castings with high mechanical properties, reduced defects, and a fine microstructure.

There are three steps in the ablation casting process:

  1. Mold preparation: A mold is made from sand particles bonded with a water-soluble binder.
  2. Filling: The mold is filled with molten metal.
  3. Ablation: While the metal is still molten, a spray of water erodes away the mold. The water allows direct contact with the metal, which eliminates the air gap that usually forms in other casting processes.

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