Volvo S40

Quick facts First generation, Overview ...

First generation
Overview
Production	1995–2004 (1,000,034 units)[3]
Model years	1996–2004
Assembly	Netherlands: Born (NedCar) Malaysia: Shah Alam (SMA) Botswana: Gaborone (TMBC) South Africa: Pretoria (Ford Motor Company of Southern Africa) Thailand: Samut Prakarn (Thai-Swedish Assembly Co. Ltd.)
Designer	Peter Horbury
Body and chassis
Body style	4-door saloon (S40) 5-door estate (V40)
Layout	Front-engine, front-wheel-drive
Related	Mitsubishi Carisma Proton Waja
Powertrain
Engine	Petrol: 1.6 L B4164S I4 1.7 L B4184S I4 1.8 L B4184S2/S3 I4 1.9 L B4194T turbo I4 1.8 L Mitsubishi B4184SJ/SM GDI I4 2.0 L B4204S I4 2.0 L B4204T turbo I4[nb 2] Diesel: 1.9 L Renault D4192T turbo I4
Transmission	5-speed Renault M3P manual 5-speed Renault M5P/M5D manual 5-speed Volvo M56 manual 4-speed Aisin AW50-42LE automatic 5-speed Aisin AW55-50 automatic
Dimensions
Wheelbase	1995–2001: 2,550 mm (100.4 in) 2002–2004: 2,557 mm (100.7 in)
Length	2000–2001: 4,470 mm (176.0 in) 2002–2004: 4,521 mm (178.0 in)
Width	2000–2001: 1,720 mm (67.7 in) 2002–2004: 1,717 mm (67.6 in)
Height	2000–2001: 1,410 mm (55.5 in) 2002–2004: 1,423–1,426 mm (56.0–56.1 in)
Kerb weight	S40: 1,220–1,392 kg (2,690–3,069 lb)[4] V40: 1,234–1,414 kg (2,721–3,117 lb)[5][6][7]
Chronology
Successor	Volvo V50 (V40)

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During August 1995, Volvo released its new series, intending to call the cars S4^[8][9] and F4.^[10] However, as Audi had already reserved the "S4" name, Volvo opted to name the range S40 (saloon), and V40 (estate).^[11] These cars were manufactured at the Nedcar factory at Born in the Netherlands (a pre Ford joint venture between Volvo and Mitsubishi Motors) and based on a common platform with the Mitsubishi Carisma, later used by the Proton Waja. They were also the last Volvos to be produced at the Born plant; a lineage that had begun in the early 1970s with Volvo's collaboration with DAF that had led to the Volvo 66 and the Volvo 300 series.

In the United Kingdom, it costs approximately 50% more than the related Mitsubishi Carisma. The car helped change perceptions of Volvo: "The S40/V40 range was the car that finally persuaded buyers that Volvo really could build a credible compact executive car", reported the RAC.^[12] For the 2000 model year, Volvo expanded the S40/V40's market to North America, where this range went on sale exclusively with the 1.9 liter turbo.^[13]

The V40, with a drag coefficient of 0.32,^[14] was the first whole model to be introduced under the direction of the British designer Peter Horbury, Volvo’s design director^[14] and was marketed in Australia, South America and the Far East.^[14] The V40 was named the "Most Beautiful Estate Car in the World" at an Italian award ceremony.^[14] The official premiere was at the Frankfurt Motor Showin September 1995, with the V40 premiering in December 1995, at the Bologna Motor Show.^[15]

In July 2000, Volvo updated the 40 Series ("Phase II"),^[16] implementing several technical improvements, including improved engine management, diesel direct fuel injection, extra safety features, larger brake discs, new front suspension and steering, revised rear suspension, larger tyres and a wider track.

A minor facelift gave more streamlining, slightly different front wings and front bumper, and larger front indicators, as well as minor instruments and fascia redesign.

In late 2002, there was a subtle update to the range.^[17] On the outside, there was a new "egg crate" style grille and colour-keyed trim mouldings. Inside, there was a three-spoke steering wheel and new instruments with four dials. Other changes include improved fuel economy, new side-impact curtain airbags, updated seats and a new key with integrated remote.

The 40 Series cars were equipped with four-cylinder engines, such as a Renault-sourced 1.9 turbo diesel or 1.6 (1587 cc), 1.8 (1731 cc, later increased to 1783 cc^{[citation needed]}), 2.0T (1948 cc), 1.9 T4 (1855 cc, later increased to 1948 cc) or 2.0 (1948 cc) fuel injected gasoline engines. All of the gasoline engines are derivatives of the Volvo Modular series, which started life in the Volvo 960 and was seen in both 5 and 6 cylinder layouts in Volvo's bigger FWD cars.

There was also a 1.8 L (1834 cc) petrol direct injection engine provided by Mitsubishi as part of the platform sharing between the 40 series and the Carisma.^[18] The Volvo S40/V40 series was a completely new car from the ground up, only one engine – the 1.9 turbo diesel – carried over from the old 400 Series.

The low (2.0T) and high (1.9 T4) pressure turbo variants were positioned at the top of the motor range. The 2.0T was rounded down and badged as a 1.9T and was the only engine available in North America. The five speed manual transmission, widely available in Europe, was not certified in North American S40s, with the five speed automatic as the only option. No electric CVT was planned, unlike the 440 HTA / High Tech Auto CVT that had been released before the 400 series was completely phased out.

In the United Kingdom, trim levels were S, XS, SE and CD. Later on, trim levels offered were supplemented with SE Lux and Sport Lux trim designations. A limited edition 'Xi' trim level was also offered for a short run on Phase 1 and Phase 1.5 cars, often painted yellow with black bezel headlamps.

The Volvo S40 was the first car to earn a four-star Euro-NCAP safety rating.

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  Pre facelift Volvo V40 2.0 (United Kingdom)
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  Pre facelift Volvo V40 2.0 (United Kingdom)
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  Pre facelift Volvo S40 1.8 (United Kingdom)
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  Facelift Volvo S40 1.8 (Australia)
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  Facelift Volvo V40 2.0T (Australia)
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  Interior

Motorsport

The S40 was homologated for racing in the Super Touring category on 1 January 1997.^[29] It competed in the British Touring Car Championship with Tom Walkinshaw Racing between 1997 and 1999 with Rickard Rydell winning the 1998 title. In Australia, Rickard Rydell and Jim Richards won the 1998 AMP Bathurst 1000. The S40 also competed in the Australian Super Touring Championship with Volvo Dealer Racing in 1998 and 1999, with Volvo winning the Manufacturers Championship in its second year. It also competed in the Swedish Touring Car Championship and the 2003 Norwegian Touring Car Championship.

For the station wagon variant, see Volvo V50. For the convertible variant, see Volvo C70. For the hatchback variant, see Volvo C30.

Quick facts Second generation, Overview ...

Second generation
Overview
Production	2003–2012
Model years	2004–2012
Assembly	Belgium: Ghent (VCG) China: Chongqing (CFMA) Malaysia: Shah Alam (SMA) South Africa: Pretoria[30]
Designer	Fedde Talsma[31]
Body and chassis
Body style	4-door saloon
Layout	Front-engine, front-wheel-drive or four-wheel-drive
Platform	Ford Global C-car Platform[32]
Related	Volvo V50 Volvo C30 Volvo C70 II Mazda3 (BK) Ford Focus Mk2
Powertrain
Engine	petrol: 1.6 L Duratec I4 1.8 L L8-DE I4 2.0 L LF-DE I4 2.4 L B5244S I5 2.5 L B5254T turbo I5 diesel: 1.6 L D4164T I4 2.0 L D4204T I4 2.0 L D5204T I5 2.4 L D5244T I5 2.0 L I4
Transmission	5-speed Volvo/Getrag M56 manual 6-speed Volvo/Getrag M66 manual 5-speed Volvo/Aisin AW55-50 manumatic automatic (Geartronic) 6-speed Aisin TF-80SC automatic
Dimensions
Wheelbase	2,640 mm (103.9 in)
Length	2003–2005: 4,468 mm (175.9 in) 2006–2007: 4,475 mm (176.2 in) 2008–2012: 4,483 mm (176.5 in)
Width	1,770 mm (69.7 in)
Height	FWD: 1,452 mm (57.2 in) AWD: 1,470 mm (57.9 in)
Curb weight	FWD: 1,435–1,505 kg (3,164–3,318 lb) AWD:[33][34] 1,552–1,579 kg (3,422–3,481 lb)

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Volvo S40 pre-facelift

Volvo C70, hardtop convertible based on the same platform

First shown at the September 2003 Frankfurt Motor Show, with production commencing in October, the second generation S40 introduced a new design based on the Volvo P1 platform built at the Volvo Cars factory in Ghent, Belgium. Going on sale part way through the 2004 model year, it is sometimes known as the 2004.5 Volvo S40. 4,566 examples were built in calendar year 2003, with 16 cars having been registered in Sweden.^[35] A few months later, the V40 was replaced by the estate V50, also based on the P1 platform and built in Ghent.

The S40 was nominated for the World Car of the Year award for 2005, and won the Canadian Car of the Year Best New Sport Compact award for 2005. It was also elected the South African Car of the Year for 2005 by the South African Guild of Motoring Journalists.

The chassis for this car and the majority of its components were developed by Volvo, however similar mechanical components can be found in the Mazda3 and the European Ford Focus.^[36] It had the latest generation of Volvo's modular five cylinder engines; the first of Volvo's smaller range to get more than four cylinders.^[35]

The inline-fives were frequently improved upon by Volvo since the engine's debut in 1991 for the 1992 model year Volvo 850. The top-of-the-line S40/V50 T5 AWD, as well as the 2.4 and 2.4i, powertrain is still made by Volvo. The transmission is developed with Getrag at Volvo's Köping Transmission Center in Sweden, and the AWD system bought from Haldex Traction of Sweden.

The S40/V50 T5 (one of the several variants) features the 2.5 L B5254T3 (later B5254T7) (2521 cc) five-cylinder fuel-injected engine with a high pressure turbocharger. The valvetrain has four valves per cylinder and is a DOHC design.

The engine is transversely mounted at the front of the vehicle and was available with the M66W (front wheel drive) or M66C (all wheel drive) drivetrains. In the United States, the manual (six speed) transmission was only available on the V50 in 2006, 2007 and 2010 and only with AWD and R-line trim.

The initial 2.0 diesel engine was the DW10, produced by PSA. A new range of engines and transmissions were introduced at the end of May 2010 (see "engine specifications" below).

There was also 1.8 L (Mazda L engine) petrol version available in the European markets.

Facelift

The S40 was refreshed for April 2007. Improvements include improved audio systems, increased storage space and new safety features like emergency brake lights which flash rapidly during hard braking to alert traffic behind the car. The new S40 also comes with optional active bi xenon headlights which point the light beam in the direction of the road as it curves (standard in SE Lux models).

There was also an optional BLIS (blind spot information system) camera located on the side mirrors which alerts the driver of passing vehicles beside the car.

Volvo released the 2.0 litre diesel Powershift on the third week of February 2008, except in Ireland, where it was released in the last week of May, because of delivery intervals.

The T5 model received a new engine (the B5254T7) with a performance increase of 9 hp (6.7 kW), giving an output of 227 hp (169 kW)at the crank The D5 engine became available with a manual gearbox offering 520 N⋅m (380 ft⋅lbf) of torque and an automatic transmission offering 490 N⋅m (360 ft⋅lbf) in the second half of 2007.

The model of 2009 saw rear end boot lid changes, with wider spacing of the 'Volvo' lettering and larger characters, as in the newer Volvo models.^[39]

In 2010, the new, larger, circular Volvo logo appeared on the front grille, in the United States, a manual transmission was briefly available with the T5 AWD version. In North America, the naturally aspirated five cylinder engine, all wheel drive, and manual transmission were all dropped for the model year of 2011, leaving only the automatic, front wheel drive T5 in base and R-Design trims.^[40] The model year of 2011 was the last for the S40 in the United States and Canada.

Safety

More information Test, Score ...

ANCAP test results
Volvo S40 (2004)^[45]

Test	Score
Overall
Frontal offset	13.15/16
Side impact	16/16
Pole	2/2
Seat belt reminders	3/3
Whiplash protection	Not Assessed
Pedestrian protection	Marginal
Electronic stability control	Optional

Close

The S40 (with it siblings V50 and C30) were discontinued in 2012. The closest replacements in Volvo's lineup at the time were the V40 (introduced in 2012), along with the existing S60 and V60. With this strategy, Volvo aimed to streamline its lineup and compete more directly with manufacturers such as BMW, Audi, and Mercedes-Benz.

In 2016, Volvo presented the Concept 40.1 (SUV) and 40.2 (sedan) as previews of a future 40-series.^[51] These concepts hinted at a potential successor to the S40 and V50. Reports suggested that Volvo was considering a broader 40-series lineup, including a sedan, a wagon, a hatchback, a coupe, a convertible, an SUV, and a crossover.

Ultimately, Volvo introduced three models in the compact premium segment: the XC40/EX40, the EC40, and the Polestar 2. The XC40, launched in 2017, became Volvo's primary compact model, while the fully electric EC40 followed in 2023. Meanwhile, the Polestar 2, introduced in 2020, served as a sedan-like alternative under Volvo's performance brand, Polestar. However, a direct sedan or station wagon successor to the S40 and V50 was never produced.

• Volvo V50, estate variant of the second generation
• Volvo C30, three door hatchback bearing the same design as the second generation
• Volvo C70, coupé and convertible version of both the first and the second generation
• Volvo S70, mid size car bearing a similar front end design with the first generation